Multi-Model Feature Extraction and Classification of Steel Rods Using Fuzzy Logic Systems

Abstract

Introduction: This paper presents a novel approach for classifying different types of steel rods using a combination of pre-trained convolutional neural networks (CNNs) and fuzzy logic systems. We utilize VGG16, ResNet50, and InceptionV3 models to extract features from grayscale images of steel rods, which are then classified using Support Vector Machines (SVM). Furthermore, we incorporate a fuzzy logic system to improve the final classification accuracy by combining the individual accuracies of each CNN model. Experimental results demonstrate the effectiveness of our approach in achieving high classification accuracy compared to traditional methods.

Objectives: This research presents a novel multi-model approach for steel rod classification utilizing three distinct fuzzy logic systems: Fuzzy Recurrent Neural Network (RNN), Fuzzy Convolutional Neural Network (CNN), and Fuzzy Neural Network. The proposed system addresses the critical challenge of accurate defect detection and classification in steel manufacturing processes. By combining these complementary approaches, we achieve enhanced feature extraction capabilities and improved classification accuracy. Experimental results demonstrate that our multi-model system achieves a classification accuracy of 97.8%, surpassing single-model approaches by an average of 8.2%. The system successfully identifies surface defects, structural anomalies, and dimensional variations with high precision, making it suitable for real-time industrial applications.

Methods: This paper introduces a novel approach for the feature extraction and classification of steel rods by integrating multiple models and utilizing fuzzy logic systems. The methodology leverages pre-trained convolutional neural networks (CNNs) for extracting comprehensive feature representations from steel rod images. These extracted features are then combined and integrated using fuzzy logic to enhance classification accuracy and reliability. By addressing the limitations of traditional manual inspection methods and single-model approaches, this integrated multi-model system offers a robust solution for real-time industrial implementation. The proposed system aims to improve the efficiency and effectiveness of quality control processes in steel rod manufacturing, ensuring consistent and accurate classification even under varying conditions and complexities. This innovative approach paves the way for more advanced and adaptable automated inspection systems in the industry.

Results: The paper aims to develop an integrated multi-model system that combines three distinct fuzzy logic approaches to enhance feature extraction capabilities through complementary methodologies. By improving the classification accuracy and reliability, the system addresses the limitations of existing methods. The goal is to create a robust and adaptable system that is suitable for real-time industrial implementation for steel rod analysis and classification. This comprehensive approach leverages the strengths of multiple models and fuzzy logic techniques, ensuring accurate and efficient classification processes, even under complex and varying conditions. The proposed multi model system is designed to meet the stringent quality control requirements of industrial applications, ultimately improving productivity and product quality through reliable automated inspection and classification for steel rod with accuracy of 97.80%, precision of 97.30% and recall 97.50%.

Conclusions: This paper presents a novel approach for the classification of steel rods using a combination of pre-trained CNN models and fuzzy logic systems. The experimental results demonstrate the effectiveness of our method in achieving high classification accuracy. This research demonstrates the effectiveness of a multi-model fuzzy logic approach for steel rod classification. The system achieves significant improvements over single-model approaches while maintaining real-time processing capabilities.

Our approach provides a foundation for further research and development in automated industrial image classification.